Zf5hp24 valve body cracking

B rand new valve body and solenoids,sensors and wire harness replaced any clutch drum that doesnt meet jaguar and bmw specifications is replaced call 82702716 or 18772278878 for any inquiries. Zf 5hp24a automatic transmission spare parts catalog. When a car with a zf 5speed electronic controlled transmission. It has 155k miles on it, it really did not need a rebuild. Wear in the pressure regulator bore of the zf 5hp24 transmission can cause pressure spikes which result in input a clutch drum breakage. Zf5hp24 5speed automatic transmission b a transmissions. Hi all i am relatively new to this forum, after having just purchased 1999 xk8 in jan of this year. Zf 5hp24a automatic transmission spare parts catalog table. I have stripped out the valve body on the transmission, and found the upper casting to have a crack in it, common issue evidently. Fits zf 5hp24 equipped audi, bmw, jaguar and range rover vehicles. Zf 5hp24 oem rebuilt, updated valve body revmax converters. More information and instructions can be found online at r e qui d t o l ui zf5hp24 valve body valve tool kit spring zf5hp24 valve body 20 25 15 0 10 5 30 vacuum test 16hg 2019 sonnax transmission company, inc. A clear indicator that this is the root cause of transmission issues is when your car is running fine and.

Zf5hp24 parts not pictured, kits, manuals, etc click on a section to see a detailed view. This spare parts catalog includes only transmission specification numbers for north american applications. Zf 5hp24 zf 5hp24a 1996 and up transmisions zf original equipment valve body recalibration kit this is a very complete kit, completely updatedincludes zf numbered installation chart and corresponding numbered subkits containing. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Zf 5hp24 automatic transmission spare parts catalog table. Zf5hp24 transmission troubleshooting help, zf5hp24. Zf 5hp24 lower valve body bare housings repair the cause, not just the symptom. Remanufactured valve body bmw008 bmwjaguarland rover, with green eds1 solenoid while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate.

Zf5hp24 valve body pressure regulator valve repair kit audi bmw jaguar 5hp24a ebay. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf 5hp24 valve body overhaul rebuild package factory oem. New e38 owner, overhauling the zf5hp24 transmission wish me. I found in car old sensor was there i think old owner changed but im confused is this from this sensor or from valve body slonoides valve if you can advice will be befrectly thank you. Contains new pressure regulator valve and assembly parts. Zf5hp24, zf5hp24a oversized pressure regulator valve kit. This prevents cross leaks, separator plate flexing and cracking, so that cracked separator plates can be reused. Zf 5hp24 valve body rebuild and return service, 1995early.

Zf 5hp19 transmission valve body upgrade pressure regulator. Nevertheless, were going to replace all wear items and seals, and rebuild the pressure regulator with new components that use a revised design, and inspect the valve body for cracks and wear, replacing anything that needs it. Remove and discard oe spring and pressure regulator valve. I have experienced an issue with the auto transmission, and am looking for some advicehelp. Specifically in jaguars, the zf5hp24 s hydraulic control unit valve body has a tendency to crack along a portion of the casting. Zf5hp24 transmission overheating in range rover applications consistent overheating of the transmission. Wasnt in a hurry as it really is our winter driver. Hi gents, i have just bought a filter, o ring, and gasket for my x308 as i have a leak from god knows where. Bore reaming ream pressure regulator bore for reaming. Retainer plate sonnax 4r70w 76507f01k transmission parts now. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary.

Bmw zf 5hp24 valve body late 1998up lifetime warranty. Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf 6hp19. Zf 5hp24 automatic transmission spare parts catalog. Surprisingly, the rest of the transmission including the steels and friction plates look like new even after 178k miles. Excessive valve and bore clearance due to wear correction. To determine the correct valve body for your application, locate the number printed on the plastic of the eds1 solenoid. The sonnax oversized valve kit restores correct valvetobore clearances and circuit integrity as well as preventing future wear in this area. Zf5hp24 valve body pressure regulator valve repair kit audi. Transmission 5hp24 bmw and jaguar eriksson industries.

Xk8 xkr x100 contemplating replacing zf 5hp24 with 6hp26 i came. Bmw jaguar rover transgo transmission pressure regulator valve zf5hp24. There is an early and a late version of this valve body. I took my time and rebuilt it over many weekend over the summer. With a little push to overcome o ring seal, place the filter on the valve block and do up the 2 torx bolts clean the sump using a good degreaser, clean the magnets and fit the new gasketi smeared a bit of fresh atf onto the sump lip to hold the gasket in place during fitment. Zf5hp24 fluid drain and filter change landyzone land. Contemplating replacing zf 5hp24 with 6hp26 jaguar forums. We are closely monitoring all updates and taking precautions. I know that the 5hp24 transmission controller has a habit of asking the. Everything about your zf automatic transmission issues. This protocol insures that the customer gets the highest quality product each and every time.

Remove the other two valve trains that are held in with the same securing plate and reinstall after postream cleaning. The automatic transmission in bmw e39 models is electronically controlled and. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. For all other 5hp24 transmission specification numbers, please contact your preferred zf passenger car transmission distributor for more information about available spare parts and kits. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Transgo 5hp24pr pressure regulator valve repair kit zf. Fnr5, fs5ael f025 includes secondary valve body gm 2004r gm016 3t40 125c.

So when purchasing from us, you can expect the following. Buy zf industries 5hp24vbk01 valve body kit zf5hp24. Sonnax transmission products catalog canada wide parts. A marmonberkshire hathaway company 974001kin 020819. Zf5hp24 valve body identification there is an early and a late version of this valve body.

Transmission repair manuals zf 5hp24 instructions for. Bmw zf5hp24 remanufactured updated valve body 98up. An introduction to the zf 5hp24 transmission control system fitted to the new jaguar xks bv p g whiffin b. Get zf5hp24 transmission rebuilding tips, zf5hp24 troubleshooting help, zf5hp24 technical service bulletins, zf5hp24 diagnostics and zf5hp24 technical information from trnw.

An introduction to the zf 5hp24 transmission control system. A circlip in the a clutch pack cracks, typically causing a delay going into drive, usually followed by a harsh thud into gear and transmission. Because the contaminated transmission fluid is unable to remove much heat, cracks and warpage in the valve body are also quite common. There is 120k on the tranny and i serviced it at 1k fluid and filter. Which means if your gasket is weak your transmission clutches are not pressing well on each other causing premature wear and tear, also transmission pump and tc clutch will be affected. Transgo flow control valve this is a must have when rebuilding this unit. Refer to figure 107 for lower front valve body exploded view and identification of valves. Click to see zf fivespeed 5hp24 automatic transmission spare parts catalog repair kits. This upgrade kit works perfectly, i save a lot of money. Zf5hp24 oem valve body rebuild kit zf life 2 5hp24vbk bmw.

The car is bu82936, transmission is a zf 5hp24, model 1058000003, bmw nr. It is very important because it keeps your mechatronic valve body under specified pressure therefore it controls how clutches are pressed. Tool kit for oversized pressure regulator valve kit 9740 01k. We email you a shipping label, you send us your valve body, we rebuild it, update it and send it back to you. Jaguar zf5hp24 valve body late 1998up lifetime warranty sonnax built, updated. There was a small amount of fine metallic dust found on the magnets in the sump, i would not say excessive.

This high quality valve body rebuild kit will fit this automatic transmission. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify. Zf5hp24 5speed automatic transmission b a transmissions ltd. Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. Are all these connectors prone to cracking like this and how can the car drive. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf5hp24 parts whatever it takes transmission parts. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Sonnax transmission parts for zf zf5hp24 applications. Bmw zf5hp24 valve body installation ipt transmissions duration. Now which oil would be best the mobile esso or dexron 2, 3 ect. Valve body hydraulic accumulator zf 4hp16 zf 5hp24 zf 6hp19 zf 6hp21 zf 6hp26 zf 6hp26a zf 6hp28 zf 6hp32 zf 5hp24a 95up.

Cobra transmission is designated as an essential business by florida and thus open and shipping product. Ensure the correct location of the valve body in the housing. Oct 03, 2015 in this video i go over 2 areas of the valvebody that are critical areas to check. Valve body kits free delivery possible on eligible purchases. Refer to figure 108 for lower rear valve body exploded view and identification of valves. More zf5hp24 parts us download scheme manual 5hp24. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. The only symptom was a little bit of a shutter sometimes when shifting into second gear. Click on a part number to view part variations, pricing, and availability. Made a right turn into the parking lot and the check engine light came on with a transmission fault and moved like a slug. It gives separate temperature and volume controls, rather than the off or full flow of the ones that control the temperature with the same lever that turns it on. I suspect that the valve body cracking was a result of the pressure. Main regulator deflection test for more on this transmission rebuild, see this repair blog album.

To do this, put measuring bar 5p01 000 330 on the edge of the cylinder for brake f. Please expect some delays in shipping due to the coronavirus covid19. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Zf5hp24 transmission troubleshooting help, zf5hp24 rebuilding. Bmw jaguar rover transgo transmission pressure regulator. Box may have outside wear but kit is new and complete this is a new factory zf oem complete valve body rebuild kit.

Revmax brings you the best zf 6hp19 6hp26 rebuilt, updated transmission valve body, the high quality computer dyno tested valve body. Replacing the drum without attending to the root cause will invariably see the drum break again. Specifically in jaguars, the zf5hp24s hydraulic control unit valve body has a tendency to crack along a portion of the casting. The sonnax oversized valve kit restores correct valve tobore clearances and circuit integrity as well as preventing future wear in this area. Would this be caused by a cracked drum or cracked upper rear valve body. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Transgo 5hp24pr pressure regulator valve renewal repair kit. Due to the difficulty in obtaining cores for rebuild, we currently only offer our rebuild service on this model.

Bmw e39 5series transmission fail safe 19972003 525i, 528i. Refer to figure 112 for channel plate screen location on the upper. Simply rebuilding the valve body typically will not solve problems caused by warping, cracking and damaged bores. This causes a range of problems with the transmissions shifting, from slipping and flaring into gear, to erratic shifting. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Transmission zf5hp24 trouble, shifter cable adjustment, fluid change, valvebody change. After sorting out various running issues and getting the vehicle through an mot, have been driving for a month now.